Fabrication Services for the Power Generation Industry
Responsive by Design
Fabrication for Power Generation Projects Across North America
Malco delivers high-performance fabrication services tailored to the demands of the power generation industry. From heat-intensive components to structural steel assemblies, our team responds with speed, capacity, and precision, helping EPCs, OEMs, and plant operators stay on schedule and within spec.
We specialize in the intersection of high-temperature environments and complex steel fabrication, engineered for uptime in gas-fired, coal, biomass, and renewable power facilities.
Why Choose Malco for Power Industry Fabrication?
We move when you need us. Malco is built to respond when lead times shrink and schedules shift. Our fabrication division serves the power generation sector with:
- Quick-turn custom builds – for critical path equipment and infrastructure
- Heavy-duty capacity – with 40 feet under hook and 20 acres of fabrication space
- One-stop-shop service – from cutting and rolling to blasting and coating
- Power system familiarity – including HRSGs, ductwork, oxidizers, and silencing systems
We are a single source for industrial fabrications that can’t afford delays.
Full-Cycle Fabrication Services for the Power Sector
Malco handles every major process in-house to eliminate supply chain complexity and maintain full control of quality and timelines. Our power generation fabrication capabilities include:
Material Rolling
Plate rolling from 12” to 18’ diameters
Precision Cutting
High-definition plasma and laser cutting
Welding
MIG, TIG, and specialty welding processes
Bending & Forming
For custom enclosures, supports, and frames
Machining
For tight-tolerance and engineered parts
Assembly & Wiring
Turnkey integration when needed
Blasting & Painting
In-house surface finishing
Specialty Alloys
Carbon steel, stainless, nickel alloys, high-chrome
Every process is streamlined to serve power sector projects without delay, because we invest ahead so you don’t have to.
Components We Commonly Fabricate for Power Facilities
Power generation systems operate under extreme heat, vibration, and corrosion. Malco delivers components built to last in those conditions. Typical fabrications include:
- Thermal oxidizers and vapor combustors
- HRSG-related components and ducting
- Generator enclosures and heat recovery boxes
- Burners and silencing equipment
- Casing, supports, and insulated ductwork
- Structural frames and skids
- Exhaust stack components
If it involves heat and steel, we can build it.
Integrated Refractory Anchoring Systems
Many high-temperature components in power generation require precision-anchored refractory linings. Malco leads the industry in refractory anchor manufacturing, with unmatched inventory and forming capability. By integrating refractory hardware into our fabrication process, we reduce steps, shorten timelines, and ensure compatibility from the start.
Anchor capabilities include:
- The widest range of anchor styles in the industry
- Deep inventory in stainless and specialty alloys
- Custom forming and threading
- Fast-turn production for urgent needs
- Integration into fabricated components or delivery as standalone hardware
By sourcing both fabrication and anchors from Malco, you avoid delays and ensure perfect alignment with your refractory design.
Our Fabrication Process: Fast, Reliable, and Aligned to You
At Malco, responsiveness is how we operate. Our fabrication process is designed for maximum flexibility and customer alignment:
- Engineering Collaboration: We work directly with your team or drawings
- Rapid Material Processing: All material cutting and rolling done in-house
- Fabrication & Assembly: Fast execution by experienced fabricators
- Quality Control: Inspections and fit-checks prior to delivery
- Delivery or Pickup: Scheduled to your needs, including urgent delivery
Whether you’re planning a new build or responding to a maintenance outage, Malco is ready.
Quality and Compliance You Can Count On
We operate with the standards that power generation customers expect:
- ASME certification (pending renewal)
- Internal QA procedures on every project
- Industry-grade coatings and finishes
- Safety-first fabrication protocols
From renewable to fossil fuel, Malco’s work supports uptime and regulatory compliance across the board.
Integrated Fabrication with Built-In Refractory Support
Malco is more than a fabricator. We’re a single-source partner equipped to handle every stage of your build. We manufacture our own refractory hardware, supply the ceramic fiber and refractory materials, and perform all sandblasting, painting, and assembly in-house. This end-to-end capability not only shortens lead times, it eliminates the need for multi-vendor coordination, a competitive advantage that keeps your project moving.
Talk to a Power Generation Fabrication Expert
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